Insecticide — Multi-Site Capacity Solution

Customer Requirement

Volume expansion for an established insecticide; existing single-site capacity was insufficient.

Technical Challenge

Required evaluation of alternate sites while maintaining process consistency.

Chemistry

Complex multi-step synthesis with eight or more transformation steps.

Required Equipment

Pressure reactors, jacketed stirred tanks, specialised downstream separation.

Facility Selection

Ankleshwar and Panoli sites evaluated; dual-site strategy approved for redundancy.

Scale-Up

Process transferred and validated at the second site over six weeks.

Manufacturing

Dual-site production now supports 200+ MT/annum customer requirement.

Quality

Identical specifications maintained across both sites; full documentation alignment.

Result

Customer supply security improved; cost optimisation achieved.